Surface Finishes and Treatments for Zamak Die Castings
Surface finishes for zamak die castings
Micrometal oversees all finishing operations before delivering the die-cast parts to customers. The finishing phase is essential to prepare the zamak surfaces for subsequent treatments or to achieve the required final quality directly.
Shot blasting
Shot blasting removes the last traces of burrs, release agent and surface oxidation, creating a uniform matte surface ideal for subsequent galvanic treatments or painting. It is the standard finishing process for most of our production.
Vibratory finishing
Vibratory finishing is used when a smoother, more regular surface is required. The parts are placed in a vibrating drum with abrasive media that gradually smooth the surfaces. Ideal for components with complex geometries or aesthetic requirements.
Thermal deburring
For components with very complex geometries where mechanical deburring is difficult, we arrange thermal deburring (TEM) through specialised partners. This process removes all burrs simultaneously through a controlled combustion process.
Galvanic treatments and painting
On the zamak parts we die cast, we coordinate galvanic treatments (chrome plating, nickel plating, brass plating) and powder or liquid painting through our network of qualified partner companies. We deliver the finished part ready for assembly: finishing is part of the supply of our die castings, not a stand-alone service. Contact us for more information.
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Technical articles
- Barrel Finishing Zamak: How It Works and When to Use It
- Silver Plating on Zamak Die Castings: How the Process Works
- Anodizing Zamak: Why It Doesn’t Work and Which Plating Alternatives to Choose
- E-coat on zamak: when it’s necessary and what its limits are
- Chrome Plating on Zamak: Process, Finish Quality and Durability
- Buffing Zinc Die Castings Before Chrome Plating: A Technical Guide
- Gold Plating on Zinc Alloy Die Castings: Thickness, Colors and Durability
- Silver Plating on Zamak: How It Differs from Chrome Plating
- Zamak Die Casting: Surface Finishing Guide

